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Manufacturing Company Reduces Energy Costs and Improves Facility Control Through Innovative Partnership

THE OPPORTUNITY
Brake Supply of Evansville is a leader in remanufacturing of construction equipment and operations support equipment and wanted to extend this leadership to their facility in energy efficiency and costs savings….. without impacting existing capital and operations budgets.

THE RESULTS
Energy Systems Group developed and installed a comprehensive energy efficiency and facility improvement program that significantly reduced operation and energy expenses while bringing to life a strategic energy master plan seeing the operation well into the next decade. This $200,000 ongoing partnership benefits Brake Supply’s operation through:

  • Improved Energy Efficient Lighting to Enhance Operation
  • Increased Energy Reliability Through Generator Installation and Integration
  • Reduced Operating Costs Through Enhancement of Building Envelope
  • Guaranteed Energy Savings to Fun & Improvement

As an added benefit, ESG was able to help Brake Supply enhance their operation by:

  • Improving Control Systems for HVAC and Boiler Applications Throughout the Facility Which Reduced Direct Costs and Increased Environmental Quality of the Manufacturing Floor

PARTNERSHIP HIGHLIGHTS

Services provided by Energy Systems Group to Brake Supply Company:
Financing and Bonding Package
Engineering, Development and Design
Measurement and Verification Services
Guaranteed Energy Savings
Turnkey Implementation
Strategic Energy Master Planning ™
Alternate Energy Rate Analysis & Savings Achievement

Key Installed Technologies included at Brake Supply Company:
Steam System
  • Natural gas steam boilers tuning
  • Control system upgrade and enhancement
HVAC Systems
  • Installed control and automation system
  • Improved facility environment through added unit installation
  • Relocation of HVAC units to better serve operation
Electric Systems
  • Installed new generator set for reliability and peak shaving
  • Moved specific loads to generator to reduce overall costs
Building Envelope
  • New insulation throughout facility to reduce energy consumption
  • Upgrade lighting throughout facility
Energy and Operational Savings over $300,000

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